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Head-to-roll punching and cutting machine

This equipment is mainly suitable for positioning hole processing in electronics, signage, packaging, printing and other industries, such as FPC roll material, film roll material, PET roll material, adhesive roll material, film roll material, etc.
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  • Product Description
    • Commodity name: Head-to-roll punching and cutting machine

    This equipment is mainly suitable for positioning hole processing in electronics, signage, packaging, printing and other industries, such as FPC roll material, film roll material, PET roll material, adhesive roll material, film roll material, etc.

    1. Application Areas

    This equipment is mainly suitable for positioning hole processing in electronics, signage, packaging, printing and other industries, such as FPC roll material, film roll material, PET roll material, adhesive roll material, film roll material, etc.

    2. Machine Description

    The full-automatic roll-to-roll punching machine is an automatic equipment that integrates automatic feeding, automatic feeding and automatic punching and slicing for roll printing products. This product uses industrial computer control, servo motor transmission, high-definition CCD image positioning of a high-tech automation equipment. The realization of automatic roll-to-roll automatic positioning punching machine realizes unmanned operation in a real sense, meets the needs of customers for mass production, and greatly reduces costs and improves production efficiency.

    Working principle of 3. machine

    The full-automatic roll-to-roll punching machine produced by Shenzhen Changya Technology Company is referred to as roll-to-roll punching machine (roll-to-belt punching machine). The principle of the full-automatic roll-to-roll punching machine is the combined moving body of servo feeding CCD visual scanning XY motion software. Three components in the pulse of mutual signal feedback between the machine: feeding-punching-slicing action cycle, so as to achieve the purpose of sustainable operations.

    4. Machine Features

    1. Automatic light sensing feeding: As long as the processing material is outside the infrared sensing range, the feeding machine will automatically discharge the material to provide the material length required for the next feeding;

    2. Automatic roller guide rack: the product is fixed with the surrounding guide block to ensure that the product always maintains the same direction;

    3. Dust removal and anti-static function: dust removal and anti-static rollers are installed on the work surface, which can remove dust and static electricity on the surface of the product;

    4. Fast direction positioning: The work surface is equipped with a direction positioning function to ensure that the product does not have partial material phenomenon during long-distance drawing;

    5. CCD image precise positioning: CCD industrial camera precise positioning, to ensure accurate positioning of products, will never appear partial hole leakage phenomenon;

    6. Punching die: the punching die adopts imported high-speed steel and fine grinding and vacuum heat treatment to ensure the accuracy and service life of the die;

    7. Man-machine interface display: punching machine using man-machine interface display, can be synchronized to watch the punching live;

    8. NC servo feeding: NC servo feeding machine adopts imported Japanese Fuji servo feeding machine, industrial control computer control, can set 30 kinds of step distance, each feeding accuracy to ensure 0.01mm;

    9. discharge speed: can be adjusted at will, the starting frequency from 0 to slowly rise to run, to avoid starting too fast, causing material surface scratches;

    10. Punching speed: This equipment uses CY series software independently developed by our company, high-speed stable motor, high-computing industrial computer, punching speed can reach 0.5 seconds/2 holes;


    5. important accessories are configured as follows:
     
     

    Accessory Name

    Accessories Brand

    Origin of accessories

    Guide/Slider

    HIWIN

    Taiwan

    screw rod

    GTE

    Taiwan

    CCD camera

    Mintong

    Taiwan

    Drive/Motor

    Sanyo

    Japan

    NC servo drawing machine

    Fuji

    Japan

    Cylinder

    Yadke

    Taiwan

    Solenoid valve

    Yadke

    Taiwan

    Motherboard

    CY

    Independent research and development

    Cutter

    Fabrication of alloy front steel

    Nanjing

     

    Main functions and parameters of 6. equipment

    Applicable:Positioning punching of adhesive, soft board, film, nameplate, FPC, PET, PE, PC, PVC film, polyester, thin aluminum plate, etc.

    Technical parameters:

    Exterior dimensions: 2100 × 1200 X1150mm (length × width X height)

    Punching diameter: Φ1-Φ5mm (standard) (customized can be larger)

    Positioning accuracy: ≤ ± 0.02mm Punching speed: 0.5 seconds/hole

    Cutting error: ≤ ± 0.1mm

    Cutting speed: 40~120 knife/min

    Minimum range of material punching: 110mm

    Maximum range of material punching: 400mm

    Display: 19 inch LCD monitor

    Net weight: 600KG

    Voltage: AC220V ~ 240V

    Air pressure: 0.4 ~ 0.8MPa

    Power consumption: 1kw

    Impulsion: 3000N
     

    Necessity and advantages of 7. products

    Roll-to-roll punching mode is a new type of punching machine used in the full-automatic roll-to-roll screen printing machine, and with the increasing requirements of customers and the shorter and shorter delivery period, if there is no assembly line-type full set of equipment can not meet the current requirements. For example, in the label printing industry, the traditional mode is: directly apply the die-cutting machine after printing. Now the customer requires very high precision, which can no longer meet the requirements. It is necessary to punch positioning holes and then apply position punching. Moreover, the delivery time is still very tight. Therefore, manufacturers are forced to try their best to improve the production efficiency and reduce the use of human resources to the greatest extent, thus reducing the cost from the root and replacing the traditional manual operation mode by machine operation, simplify the process, facilitate management, and maximize poor control.

    Changya Technology Roll-to-Roll Punching Machine Four Highlights

    Selection must see performance indicators

    Accurate feeding, punching and slicing are the first three-in-one, fully in place;

    Ø Take the lead in using imported high precision servo pull material, high efficiency, precision and stability;

    Ø Truly realize automatic compensation of material drawing error and firmly lock the processing accuracy;

    Adopt embedded industrial control computer to ensure the stable operation of the system without crash;

    8. warranty period

    1. The equipment is guaranteed free of charge for one year from the date of delivery (except consumables) and life-long maintenance;

    2. There are professional and technical personnel who regularly visit and track the use of customer equipment, and the on-site service time is from 9:00 to 17:00 from Monday to Saturday (holidays will be postponed);

    3. The cost of after-sales service: one year warranty period

    9. service content

    1. Our company free door-to-door, installation, commissioning, technical training, etc;

    2. If the equipment fails, after receiving the customer's phone call or fax or email notification, if the telephone communication cannot be solved, the door-to-door treatment shall not exceed 8 hours in Guangdong Province and 24 hours outside Guangdong Province;

    3. The quality of equipment accessories, free replacement within one year (except consumables);

    4. Our company has a proofing workshop, which can provide customers with free proofing services;

    After-sales service is not only the maintenance of equipment, but also the painstaking support of process technology. Our company's technical personnel can conduct technical training on site, provide a full set of visual process technology, information and equipment solutions.

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