【Machine description】

 

 Fully automatic roll-to-roll punching machine is a set of integrated automatic equipment for automatic printing, automatic feeding, automatic punching and automatic cutting. This product adopts a high-tech automation equipment controlled by industrial computer, servo motor conveying and high-definition CCD image positioning. The realization of the automatic roll-to-roll automatic positioning punching machine, in a true sense, realizes no manual operation, which meets the needs of customers for mass production, thereby greatly reducing costs and improving production efficiency.

 

 

 

【The main parameters】

 

1. Punching diameter Φ1-Φ5.0MM (customized support)

 

2. Recognition circle diameter Φ1-Φ6.0MM (with "cross circle" logo)

 

3. Punching thickness: 0.05mm-1mm (depending on the material)

 

4. Punching speed: 1S / 1 hole

 

5. Processing accuracy: ≦ ± 0.015mm

 

6. Maximum processing width: 600mm (non-standard size machine can be designed according to customer specific width)

 

7. Air pressure requirement: 0.4-0.8mpa

 

8. Maximum impact force: 3000N

 

9. Power consumption: 0.4-0.5KW

 

10. Working voltage: AC220V-240V

 

11. Machine shape: 1450 * 1000 * 1400 mm (L * W * H)

 

12. Net weight of the machine: 200 ± 5KG

 

13. Operating environment: air conditioning

 

14. Light source: Infrared transmission, infrared reflection

 

15. Feeding method: NC servo feeding

 

16. The maximum diameter of the coil: within 800MM

 

 

 

 

 

【Application field】

 

     Processing of positioning holes in industries such as electronics, signage, packaging, printing, etc .: FPC coil, film coil, PET coil, self-adhesive film, film coil

 

 

 

【Special Features】

 

☆ .Automatic light-sensing material feeding: as long as the processing material is outside the infrared sensing range, the material feeding machine will automatically material feeding to provide the material length required for the next feeding.

 

☆ .Automatic roller guide frame: The product passes through and fixed around the guide block to ensure that the product always maintains the same direction.

 

☆. Dust-removing and anti-static function: Dust-removing and anti-static rollers are installed on the work surface, which can remove the dust and static on the surface of the product.

 

☆. Orientation in direction is fast: the orientation function is arranged on the worktable surface to ensure that the product does not appear to be biased during the long-distance pulling process.

 

☆. CCD image precise positioning: CCD industrial camera precise positioning, to ensure accurate positioning of the product, there will never be a phenomenon of partial hole leakage.

 

☆. Punching die: The punching die adopts imported high-speed steel and fine grinding and vacuum heat treatment to ensure the accuracy and service life of the die.

 

☆. Man-machine interface display: The punching machine adopts man-machine interface display, which can watch the punching situation synchronously.

 

☆. N C servo feed: NC servo feeder adopts imported Japanese Yaskawa servo feeder, PLC programming, 30 steps can be set, each feeding accuracy to ensure 0.01MM.

 

☆. Light-sensing chase color locator: The light-sensing chase color can control the accuracy of punching.

 

☆ .Automatic cutting function: After the product positioning hole is processed, the cutting knife can be automatically cut by PLC signal.

 

☆. Feeding speed: can be adjusted at will, the starting frequency is slowly increased from 0 to running, to avoid starting too fast, causing scratches on the surface of the material.

 

☆. Punching speed: This equipment uses CY series software independently developed by our company, high-speed stable motor, high-computing industrial computer, punching speed can reach 1 second / 1 hole

 

 

 

【Standard accessories】

 

Screw: Imported TBI

 

Rail: Shanghai Silver

 

Cylinder: Yadeke

 

Solenoid valve: Yadeke

 

Motor / Driver: Shinano

      

 

【Required】

 

The roll-to-roll punching mode is a new type of punching machine that is used with the full-automatic roll-to-roll screen printing machine. The equipment simply cannot meet current requirements. For example, in the label printing industry, the traditional model is: directly on the die-cutting machine after printing. Now the accuracy required by the customer is very high, and it ca n’t meet the requirements at all. Therefore, it is forcing manufacturers to try their best to improve production efficiency and minimize the use of human resources, thereby reducing costs from the root cause, using machine-type operations to replace traditional manual operation modes, simplifying processes, facilitating management, and maximizing poor control.

 

 

【working principle】

 

The automatic roll-to-roll punching machine produced by Shenzhen Changya Technology is referred to as the roll punching machine (tape punching machine). The principle of the automatic roll-to-roll punching machine is NC servo feeding + CCD visual scanning + XY motion The combined movement of the software. The signal feedback between the three major components between the pulses makes the machine: feeding-punching-collecting action cycle, so as to achieve the purpose of sustainable operation.

 

 

 

【Advantage】

 

The five main parts of the Changya

 

 Selection must see performance indicators

 

▲ The technology of the seven-year roll-to-roll industrial control system has settled and is far ahead of its peers;

 

▲ Precise feeding, punching and receiving are the first three in one, fully in place;

 

▲ First to adopt imported high-precision NC servo material pulling, high efficiency, accuracy and stability;

 

▲ Realize automatic compensation for the pulling error and firmly lock the processing accuracy;

 

▲ Using embedded industrial control computer to ensure stable system operation and no crash;

 

 

 

【Physical Highlights Show】

 

 

CCD punching visual mechanism

 

 

Imported high-definition CCD camera to ensure clear images The raw materials of punching punch adopt imported high-speed steel, after grinding, quenching and secondary

 

Grinding process ensures the accuracy and durability of the punch

 

 

Pneumatic parts adopt genuine imported Yadeke to ensure the durability of the pneumatic system

 

 

Precision imported guide rails and screw rods ensure high accuracy of operation. High-performance motors and supporting drives

 

 

 

【Customer on-site display】

 

【Warm tips from Changya Technology】

 

To ensure the stable operation and durability of a machine, regular maintenance is very important. Here are the details of its daily maintenance.

 

1. The continuous motion mechanism of the machine, that is, the processing of the punch part, where the frequency of use is quite high, and it is pure metal friction, it is necessary to add grease frequently here, otherwise, it will cause dry friction, and the punch will definitely be worn out. A large gap will greatly affect the machining accuracy of the machine. As shown below

 

 

 

2. Keep the input gas dry

 

Why keep the gas dry? Because the punching machine is composed of many pneumatic components, such as: cylinders, solenoid valves, filters, etc., 氺 is the natural enemy of pneumatic parts, too high moisture content of the input gas will cause the aging and damage of the sealing ring of the pneumatic parts, thus The service life of pneumatic parts is greatly shortened. So how to solve this problem?

 

Method 1: Drain the air compressor regularly. The output gas of the air compressor has no desiccant. It drains every 2 days in the wet season and drains once a week in the dry season.

 

Method 2: Add a desiccant to the source of the output gas of the air compressor, so as to ensure that the output gas is dry and clean, thus ensuring the service life of the pneumatic components.

 

3. Normal switch

 

Because the punching machine is supported by the computer, do not shut down illegally. If the number of illegal shutdowns is too many, it will prematurely damage the sports software, so that the sports software cannot run normally.

 

4. Regularly clean up the waste (when the waste exceeds half, it must be cleaned in time, otherwise the waste will be blown into the moving parts of the machine when the air is blown, resulting in obstruction of the machine screw guide, etc., and the movement is not smooth, which will cause hole punching accuracy Not allowed to occur)

 

5. Factory environment requirements: it is best to work in a dust-free workshop, because the dust-free workshop air is relatively clean, the temperature and humidity are suitable

 

This can greatly ensure the stability of the machine during operation and eliminate external adverse factors.

 

 

 

[Changya After-sales Service Description]

 

We provide free pre-sale services, customized solutions, proofing and one-year free after-sales service.

 

1. The whole machine is guaranteed for 1 year, and there is no charge for machine maintenance during the warranty period. (Except consumables and man-made damage)

 

2. Provide free software system upgrades for life, you don't need to worry about any costs during the period.

 

3. We have a powerful after-sales system. Shenzhen Changya has offices in 7 major regions including the Pearl River Delta, Yangtze River Delta, Beijing-Tianjin-Tangshan, Bohai Bay Rim, Chongqing, Nanchang, and Wuhan. It's hard to worry. You have purchased our equipment, as long as there is a problem, please call the offices of our company at any time and there will be staff to solve the problem for you in time

 

 

 

【Changya Technology Patented Technology】