Roll-to-roll punching machine
Description
Model:
Serial number:
1. Application areas
This equipment is mainly suitable for positioning hole processing in electronics, signage, packaging, printing and other industries such as: FPC coil material, film coil material, PET coil material, self-adhesive film material, film coil material, etc.
2. Machine description
Fully automatic roll-to-roll punching machine is a set of integrated automatic equipment for automatic printing, automatic feeding, automatic punching and slicing of roll printing products. This product adopts a high-tech automation equipment controlled by industrial computer, servo motor conveying and high-definition CCD image positioning. The realization of the automatic roll-to-roll automatic positioning punching machine, in a true sense, realizes no manual operation, which meets the needs of customers for mass production, thereby greatly reducing costs and improving production efficiency.
3. Working principle of the machine
The fully automatic roll-to-roll punching machine produced by Shenzhen Changya Technology Co., Ltd. is referred to as the roll punching machine (tape punching machine). The principle of the automatic roll-to-roll punching machine is servo feeding + CCD visual scanning + XY motion The combined movement of the software. The signal feedback between the three major components between pulses makes the machine: feeding-punching-slicing action cycle, so as to achieve the purpose of sustainable operation.
4. Machine characteristics
1. Automatic light-sensing unwinding: as long as the processed material is outside the infrared sensing range, the unwinding machine will automatically unwind and provide the required material length for the next step of feeding;
2. Automatic roller guide frame: the product passes and the surrounding guide block is fixed to ensure that the product always maintains the same direction;
3. Dust-removing and anti-static function: a dust-removing and anti-static roller is installed on the work surface to remove dust and static electricity on the surface of the product;
4. Fast directional positioning: The directional positioning function is configured on the worktable to ensure that the product does not appear to be biased during the long-distance pulling process;
5. CCD image precise positioning: CCD industrial camera precise positioning to ensure accurate positioning of the product, there will never be a phenomenon of partial hole leakage;
6. Punching die: The punching die adopts imported high-speed steel and precision grinding and vacuum heat treatment to ensure the accuracy and service life of the die;
7. Man-machine interface display: The punching machine adopts man-machine interface display, which can watch the punching situation synchronously;
8. NC servo feeding: The NC servo feeding machine adopts imported Japanese Fuji servo feeding machine, controlled by industrial control computer, and can set 30 steps, each feeding accuracy to ensure 0.01mm;
9. Discharging speed: can be adjusted at will, the starting frequency is slowly increased from 0 to run, to avoid starting too fast, causing scratches on the surface of the material;
11. Punching speed: This equipment uses the CY series software independently developed by our company, high-speed stable motor, high computing industrial computer, punching speed can reach 0.5 seconds / 2 holes;
The important accessories are configured as follows:
|
Accessories name |
Accessories brand |
Place of origin |
|
Rail / slider |
HIWIN |
Taiwan |
|
Lead screw |
GTEN |
Taiwan |
|
CCD camera |
Mintong |
Taiwan |
|
Drive / Motor |
Sanyo |
Japan |
|
NC servo feeder |
Fuji |
Japan |
|
Cylinder |
Yadeke |
Taiwan |
|
Solenoid valve |
Yadeke |
Taiwan |
|
Motherboard |
CY |
Independent research and development
The main functions and parameters of the equipment
Application: self-adhesive, flexible board, film, nameplate, FPC, PET, PE, PC, PVC film, polyester, thin aluminum plate
Technical Parameters:
Dimensions: 2100 × 1200X1150mm (L × W × H)
Punching diameter: Φ1－Φ5mm (standard) (customized can be larger)
Positioning accuracy: ≤ ± 0.02mm
Punching speed: 0.5 seconds / hole
Minimum range of material punching: 110mm
Maximum material punching range: 400mm
Display: 19-inch LCD monitor
Net weight: 600KG
Voltage: AC220V ～ 240V
Air pressure: 0.4 ～ 0.8MPa
Power consumption: 1kw
|
Last：
None